Service area · Morris County

Chimney Services in Roxbury, NJ

Roxbury's largest group of homes went up in the 1960s and 1970s. If your chimney has a clay tile flue and a camera finds cracks or open joints in it, the choice is between repairing the existing flue and replacing it with a new liner.

Brick chimney beside a gable roof under a blue sky
On this page
  1. Chimney profile
  2. What the numbers suggest for chimneys in Roxbury
  3. From camera footage to a decision: a branching sequence
  4. What resurfacing a clay flue involves
  5. Local questions
  6. Sources

Chimney profile: Roxbury

Census estimates for 8,465 housing units (8,196 occupied).

When homes were built

  • Before 1940 12%
  • 1940–59 17%
  • 1960–79 36%
  • 1980–99 25%
  • 2000 or later 10%

How occupied homes are heated

  • Utility gas 60%
  • Fuel oil 28%
  • Electricity 6%
  • Propane 4%
  • Wood 0.1%
  • Other or none 2%

Type of housing

  • Single-family, detached 82%
  • Single-family, attached 4%
  • 2–4 units 4%
  • 5+ units 10%

Source: U.S. Census Bureau, American Community Survey 2020–2024 5-year estimates, tables B25034, B25040 and B25024, via Census Reporter. Estimates have margins of error; small categories are approximate.

What the numbers suggest for chimneys in Roxbury

Census estimates date about 36% of Roxbury's 8,465 housing units to the 1960s and 1970s, the biggest single era in the township. Another 25% were built from 1980 to 1999, 17% from 1940 to 1959 and 12% before 1940. A chimney built in 1965 has now been heating a house for about six decades, which means decades of heating seasons for whatever lines its flue.

Utility gas is the main fuel in about 60% of occupied homes and fuel oil in 28%; electricity (6%) and propane (4%) make up most of the rest. Both fuels matter to a clay flue. CSIA explains that sulfur in oil soot, mixed with moisture, soaks into flue tile and starts it flaking, and the water vapor in gas exhaust can turn to liquid on a cool flue wall, a process our guide to chimney condensation covers.

Detached houses make up about 82% of the stock, and apartment or condo buildings with five or more units about 10%. None of this tells you the condition of any one flue; only an inspection does that.

From camera footage to a decision: a branching sequence

Cracked flue tiles are almost never visible from the fireplace or the boiler room. A Level 2 inspection, as CSIA defines it, scans the inside of the flue on video, surfaces and joints alike, and every step below depends on that footage.

  1. Is the flue lined at all?If the camera shows bare brick with no tile, there is nothing to resurface. Go to step 5.
  2. Are the tiles still in place?If sections are broken out, offset or missing, a new liner is the usual path. Go to step 5. If the tiles are whole and aligned, continue.
  3. What kind of damage is it?Gaps at the mortar joints, hairline cracks and light surface flaking are the kind of damage a resurfacing system is designed to address. Continue to step 4.
  4. Does the flue size still suit the appliance?Resurfacing keeps the existing size. When a new heating appliance is installed or planned and its manual specifies a different flue size, go to step 5. If the size suits, resurfacing is a candidate.
  5. New liner.A stainless steel, cast-in-place or new clay liner is sized to the appliance and installed in the chimney. Our liner options guide compares them.

What resurfacing a clay flue involves

HeatShield is a ceramic resurfacing system for clay-lined flues in masonry chimneys. The manufacturer's testing page says it is listed to UL Standard 1777 as a chimney liner system and suits clay-lined flues venting the gas, oil or wood appliances found in most homes. It is applied inside the existing tiles, either at the joints or over the whole surface, depending on the damage. A follow-up camera pass shows the result. Our flue repair page covers how we handle joint repair and full resurfacing.

The comparison in our guide to HeatShield versus a new liner goes further into prerequisites for each approach.

A note for oil-heated homes

With 28% of Roxbury households on oil, the fuel deserves its own mention. CSIA notes that even a stainless steel liner, which will not rust, can corrode from the sulfuric acid in oil soot until small pinholes form. Whichever route you choose, the repaired or new flue still needs the yearly sweeping and inspection that oil service calls for, and the flue is swept before any camera work so the footage shows tile and not soot.

Local questions

Can I keep using the fireplace or furnace if the flue tiles are cracked?

Stop using the appliance that vents into that flue until it has been evaluated. A cracked liner may let heat and combustion gases reach parts of the house they should not reach.

Is resurfacing cheaper than a new liner?

It depends on the chimney's height, access and the extent of the damage, so there is no general answer. Both options are quoted after the camera inspection.

Our boiler is being replaced next year. Should we wait to fix the flue?

Possibly. The new appliance may need a different flue size, which can change the answer from resurfacing to relining. Plan the two together.

Do cracked tiles mean the chimney had a fire?

Not necessarily. Several things can crack tile, and a chimney fire is only one of them. An inspection looks for other clues before drawing that conclusion.

Sources

  1. U.S. Census Bureau, American Community Survey 2020–2024 5-year estimates (tables B25034, B25040, B25024), via Census Reporter
  2. CSIA: The Three Levels of Chimney Inspections
  3. HeatShield: Technology and Testing
  4. CSIA: Annual Service of Your Oil-Fired Appliance Chimney